DALLAS 3D PRINTING APPLICATIONS
Functional 3D Printing Case Studies
See how Additive Innovations MFG approaches functional prototypes, replacement parts, jigs, fixtures, enclosures, and low-volume components for Dallas–Fort Worth businesses.
Fast Turnaround
Parts in days, not weeks.
Functional Focus
Built around fit and real use.
Engineering Review
Material and geometry considered.
DFW Support
Local project communication.
APPLICATION EXAMPLES
Designed Around the Job the Part Must Do
JIGS & FIXTURES
Drill Guide Jig
Problem: A reusable guide was needed to position drill holes consistently without measuring every part.
Solution: A compact guide with reinforced walls and aligned drill bushings for repeatable placement.
Material: PLA / PETG
FUNCTIONAL PART
Reinforced Equipment Bracket
Problem: A standard right-angle bracket lacked stiffness around the mounting area.
Solution: A ribbed bracket increased section strength while keeping the part lightweight and printable.
Material: PETG
REPLACEMENT PART
Replacement D-Shaft Knob
Problem: An unavailable control knob stopped normal equipment operation.
Solution: A measured replacement matched the shaft profile and added a practical grip surface.
Material: PETG / ABS
PROTOTYPE
Electronics Enclosure
Problem: A small electronics assembly needed protection, mounting features, and service access.
Solution: A two-piece enclosure provided internal standoffs, ventilation, and a removable lid.
Material: PLA / PETG
INSPECTION AID
V-Block Inspection Fixture
Problem: Round parts were difficult to hold consistently during measurement and inspection.
Solution: A simple V-block fixture centered cylindrical parts and improved repeatability.
Material: PLA / PETG
SHOP SUPPORT
Cable Routing Clip
Problem: Loose cables created poor routing and unnecessary strain around equipment.
Solution: A compact clip added controlled cable routing with a fast, low-cost print.
Material: PETG
PROCESS
A Simple Path From Problem to Part
01
Send Details
Share files, photos, dimensions, quantity, and use conditions.
02
Review
AIM checks CAD readiness, material, printability, and risk.
03
Quote
Receive a clear scope, material recommendation, and lead time.
04
Print & Inspect
Parts are produced, checked, and prepared for delivery.
Ready to Build a Similar Part?
Send the file, sketch, failed part, or application details. AIM will review the project and identify the practical next step.